Automation Product

Autonomous Forklift & AGV Truck Systems

Automate your heaviest moves — pallet handling without the forklift operator.

Quick Answer

What are Autonomous Forklift & AGV Truck Systems?

Autonomous forklift and AGV truck systems replace or augment manual counterbalance and reach truck operations, providing consistent, safe, and tireless pallet handling across your facility. Allied Automation integrates laser-guided vehicles (LGVs), vision-guided vehicles (VGVs), and hybrid navigation systems capable of transporting pallets, stillages, and heavy unit loads from receiving to storage to dispatch — 24 hours a day, without breaks or shift changes. These systems are particularly impactful in high-bay racking environments, cold stores, and hazardous areas where human fatigue and error create operational risk. Full fleet management software, WMS integration, and safety certification are included in every Allied Automation autonomous forklift deployment.

Product Overview

Autonomous forklift and AGV truck systems replace or augment manual counterbalance and reach truck operations, providing consistent, safe, and tireless pallet handling across your facility. Allied Automation integrates laser-guided vehicles (LGVs), vision-guided vehicles (VGVs), and hybrid navigation systems capable of transporting pallets, stillages, and heavy unit loads from receiving to storage to dispatch — 24 hours a day, without breaks or shift changes. These systems are particularly impactful in high-bay racking environments, cold stores, and hazardous areas where human fatigue and error create operational risk. Full fleet management software, WMS integration, and safety certification are included in every Allied Automation autonomous forklift deployment.

How It Works

Deployment begins with a full facility survey: measuring aisle widths, racking configurations, floor flatness, and traffic flow patterns. We use simulation software to right-size the fleet before procurement. Laser-guided vehicles use retroreflective targets mounted on racking and walls to navigate; vision-guided vehicles use onboard cameras and AI to navigate without fixed infrastructure. The fleet management system receives pick and put-away tasks from your WMS and assigns them to available vehicles, optimising routing to avoid congestion. Safety systems include lidar-based obstacle detection, speed reduction in pedestrian zones, and emergency stop. Allied Automation manages installation, commissioning, operator/supervisor training, and ongoing service.

Applications

Pallet put-away and retrieval in high-bay warehouses
Inbound receiving dock to storage transport
Outbound pallet staging and dispatch loading
Cold store and freezer pallet handling
Hazardous materials handling in controlled environments
Inter-facility pallet transfer in manufacturing plants

Technical Highlights

Payloads from 1,000 kg to 5,000 kg
Laser, vision, and hybrid navigation options
Lift heights to 12 m (high-bay configurations)
Cold store rated operational to -30°C
ISO 3691-4 compliant safety architecture
Fleet management with real-time task and KPI visibility

Frequently Asked Questions

Industries We Serve

Interested in Autonomous Forklift & AGV Truck Systems for Your Operation?

Our South African automation specialists will assess your facility and model the ROI — free of charge.