Mini Sorters

Allied Automation

Speed for smalls. Precision for polybags. Allied Automation designs and integrates mini sorter cells that clear pack-lane jams, route items accurately, and squeeze serious throughput into tight footprints.

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Built for South Africa’s warehouse automations

Automate with Mini Sorting in South Africa

Kill pack-area pileups for smalls, cosmetics, accessories and spares
Sort to carrier, zone, store or put-wall with near-zero rework
Scale peak volume by adding trays/lanes, not headcount
Gentle handling for fragile/light items and polybags
Survive load-shedding with buffered power and clean restarts

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30%

Reduced Cost Per Order

18 Month

Typical Payback

85%

Product Quality Index

92%

Energy Generation

85%

Product Quality Index

92%

Energy Generation

What Works

The Mini Sorter Stack

Bomb-Bay / Split-Tray

Ideal for light apparel, cosmetics, and small cartons. High destination density in a small footprint; great for store waves and carrier cages.

Micro Cross-Belt / Tilt-Tray

Premium accuracy with gentle handling for mixed shapes (pouches, small boxes). Perfect when you need many lanes in minimal space.

Put-Wall & Sort-to-Light

Fast induction to light-guided walls for e-commerce orders with many lines. Mini sorter feeds the wall; lights keep humans moving.

Mobile Put Walls (AMR-Fed)

When layouts shift, bring the wall to the work. AMRs shuttle totes from induction to mobile walls, then to pack.

Induction & Accumulation

Metering, singulation and zero-pressure accumulation to keep scan windows clean and the deck fed smoothly.

Inline Scan, Weigh & Dimension

Barcode, weight and dims in motion. Bad data? Kick it to an exception lane before it becomes a support ticket.

Print-Apply & Auto-Bagging

Right label, right pack, first time. Cut void fill and trim seconds at dispatch.

Controls, WCS/WES & System Intelligence

Brains win. PLC at the edge; WCS/WES handles merges, gaps, recirc and destination logic; handshakes with your WMS/OMS/ERP for label validation, cartonisation, exception rules and full event logging.

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