Allied Automation

Manufacturing Solutions

Manufacturing Solutions

Allied Automation designs and integrates manufacturing automation solutions that optimise internal material flow, production line feeding and warehouse-to-line logistics. Our modular systems reduce manual handling, stabilise throughput and support scalable manufacturing operations using conveyors, robotics, automated transport and software integration.

What Is Manufacturing Automation?

Manufacturing automation refers to systems that automate how materials, components and finished goods move through production and support environments. Unlike pure warehousing, manufacturing automation focuses on feeding production lines efficiently and reliably.

Manufacturing automation typically supports:

  • Line-side replenishment

  • Work-in-progress movement

  • Internal transport between processes

  • Finished goods flow

  • Reduced reliance on forklifts and manual handling

Where Automation Delivers the Biggest Impact

Manufacturing operations often experience bottlenecks outside the production equipment itself. Automation delivers the most value when you need to:

  • Prevent line stoppages caused by late material supply

  • Reduce forklift congestion near production areas

  • Improve safety in shared production spaces

  • Maintain consistent throughput across shifts

  • Support higher production volumes without expanding labour

  • Improve visibility of material flow and WIP

What Is Manufacturing Automation?

Line Feeding & Replenishment Automation

Automated delivery of components to production lines to prevent stoppages.

Internal Transport with AMRs & AGVs

Predictable movement of materials between production, storage and staging areas.

Conveyor & Motorised Roller Systems

Controlled flow of components, assemblies and finished goods.

Work-in-Progress (WIP) Handling

Automated movement and buffering of WIP between processes.

Pallet & Unit Load Handling

Automation for palletised materials, finished goods and bulk components.

Software Integration & Production Visibility

Integration with MES, ERP and WMS systems for coordination and reporting.

Design Considerations for Manufacturing Automation

Consideration Why it matters
Production rate Determines replenishment speed
Line layout Influences automation routing
Material variability Impacts handling design
Safety zones Requires traffic separation
Changeover frequency Affects flexibility needs
Growth plans Ensures scalable design

Manufacturing Automation FAQ

Yes. Systems are typically deployed in phases to minimise disruption.

No. Modular automation works well in low-to-mid volume environments.

Yes. Integration with MES, ERP and WMS platforms is standard.

It reduces repetitive tasks while allowing staff to focus on higher-value work.

85%

Product Quality Index

92%

Energy Generation